Mineralisolierte Heizkabel

 

Boylon heating cables are mechanically very robust and require no additional protection, they have a high and constant power output per meter.

Sheath material:
Stainless steel SS304 (1.4301), SS321 (1.4541),
SS316 (1.4401), SS310 (1.4845) and
INCONEL 600 (2.4816)

Restistance:

>= 1000 MΩ between conductor and sheath at room temperature

Max. voltage:

800 V

Dielectric strength:

100 * (D +5) V, (D is the sheath diameter in mm) between conductor and sheath at room temperature: the heating cable can stand this voltage for 1 minute.

Outer diameter:

∅ 0,5 mm - 8,0 mm

Bending radius:

5 x outside diameter
Heating conductor:
Chrome-Nickel, NiCr, see table
Number of conductors:
1- to 6-core
Mineral isolation:
Magnesium oxide MgO, 99,4 %

 

 

Function:
Connect the supply voltage is to the power then the heat is generated. The amount of heat depends on the resistance value of the heating cable and of the supplied voltage.


Applications:
Chemical-, Petrol- and Gas-Industry, Power stations, Food industry, machine makers for plastic and rubber, Greenhouses for agriculture, Construction Industry for road, bridge, channel, football field (anti freezing) etc.

 

Spiral core:

 

Alloy

C

P

S

Mn

Al

Fe

SI

Cr

Ni

others

Ni80Cr20

≤0.08

≤0.02

≤0.015

≤0.60

≤0,50

≤1,0

0,75~1,60

20.0~23,0

The rest

-

Ni60Cr15

≤0.08

≤0.02

≤0.015

≤0.60

≤0,50

The rest

0,75~1,60

15.0~18,0

55,0~61,0

-

Ni90Cr10

≤0.08

≤0.02

≤0.015

≤0.30

-

≤1,0

1,00~2,00

9,0~
11,0

The rest

-

Table 1: Chemical composition of heating wire [%].

 

Sheath

Heating wire

Outside diameter

Tolerance
mm

Wall thickness
mm

Material

Wire form

Number of wires

Material

0,5

 

 

± 0,05

0,10

 

SS304 (1.4301)

SS321 (1.4541)

SS316 (1.4401)

SS310 (1.4841)

INCONEL 600 (2.4816)

Copper

 

 

Straight line
of
spiral

1 wire

 

 

General:
Ni80Cr20

Other heatingwire- materials possible:
Ni60Cr15
Ni90Cr10

1,0

0,15

 

1 wire
2 wires

1,5

0,20

1,6

0,20

2,0

0,25

2,4

0,30

1 wire
2 wires
3 wires

2,5

0,30

3,0

0,35

 

1 wire
2 wires
3 wires
4 wires
6 wires

3,2

0,35

4,0

± 0,06

0,40

4,5

0,45

4,8

0,50

5,0

0,50

6,0

± 0,08

0,60

6,4

0,65

8,0

± 0,10

0,80

Table 2: Dimensions of heating wires.

 

Type-key:
HK - __D__ - __w__ - __s__ - __d__ - __R__ x __n__
D: Outside diameter of sheath
w: Heating wire material
s: Sheath material
d: Wire diameter
R: Resistance [Ω/m]
n: Number of wires

Outside diameters which are not listed here, can be made on your request.

If you need a different specification which is not listed in the table, Boylon can produce it especially for you.

Number of wires

OD(mm) /
Wire

1,0

1,5

1,6

2,0

2,4

2,5

3,0

3,2

4,0

4,5

4,8

5,0

6,0

6,4

8,0

1 wire

Ω/m

25.0

11,0

10,0

6,25

4,34

4,00

2,78

2,44

1,56

1,24

1,09

1,00

0,70

0,61

0,39

d (mm)

0,23

0,35

0,37

0,47

0,56

0,59

0,70

0,75

0,94

1,06

1,13

1,17

1,41

1,50

1,88

Ω/m

13,5

6,00

5,28

3,37

2,34

2,16

1,50

1,31

0,84

0,67

0,58

0,54

0,38

0,33

0,21

d (mm)

0,32

0,49

0,51

0,64

0,77

0,80

0,96

1,02

1,28

1,44

1,54

1,60

1,92

2,04

2,56

Ω/m

9,00

3,97

3,52

2,23

1,56

1,43

0,99

0,87

0,56

0,44

0,39

0,36

0,25

0,22

0,14

d (mm)

0,39

0,59

0,63

0,79

0,94

0,98

1,18

1,26

1,57

1,76

1,88

1,96

2,36

2,50

3,14

2 wires

Ω/m

37,0x2

16,4x2

14,5x2

9,25x2

6,42x2

5,92x2

4,11x2

3,61x2

2,31x2

1,83x2

1,61x2

1,48x2

1,03x2

0.90x2

0.58x2

d (mm)

0,19

0,29

0,31

0,39

0,46

0,48

0,58

0,62

0,77

0,87

0,93

0,96

1,16

1,23

1,54

Ω/m

77,0x2

34.1x2

30.0x2

19.2x2

13,3x2

12,3x2

8,54x2

7,50x2

4,80x2

3,80x2

3,35x2

3,07x2

2,14x2

1,88x2

1,20x2

d (mm)

0,13

0,20

0,21

0,27

0,32

0,33

0,40

0,43

0,54

0,60

0,64

0,67

0,80

0,86

1,07

Ω/m

114x2

50,6x2

44,4x2

28,4x2

19,7x2

18,2x2

12,6x2

11,1x2

7,11x2

5,62x2

4,94x2

4,55x2

3,16x2

2,78x2

1,78x2

d (mm)

0,11

0,17

0,18

0,22

0,26

0,28

0,33

0,35

0,44

0,50

0,53

0,55

0,66

0,70

0,88

Table 3: Heating wires with 1 and 2 wires, wire type: straight line, Ω/m is laboratory data within 5% tolerance.

 

 

Number of wires

OD(mm) /
wire

2,4

2,5

3,0

3,2

4,0

4,5

4,8

5,0

6,0

6,4

8,0

3 wires

Ω/m

6,89x3

6,34x3

4,40x3

3,87x3

2,48x3

1,96x3

1,72x3

1,59x3

1,10x3

0,97x3

0,62x3

d (mm)

0,45

0,47

0,56

0,60

0,75

0,84

0,89

0,93

1,12

1,19

1,49

Ω/m

12,2x3

11,3x3

7,84x3

6,89x3

4,40x3

3,48x3

3,06x3

2,82x3

1,95x3

1,72x3

1,10x3

d (mm)

0,34

0,35

0,42

0,45

0,56

0,63

0,67

0,70

0,84

0,89

1,12

Ω/m

20,6x3

19,0x3

13,2x3

11,6x3

7,41x3

5,85x3

5,15x3

4,74x3

3,29x3

2,89x3

1,85x3

d (mm)

0,26

0,27

0,32

0,35

0,43

0,49

0,52

0,54

0,65

0,69

0,86

Table 4: Heating wires with 3 wires, wire type: straight line, Ω/m is laboratory data within 5% tolerance.

 

Number of
wires

OD (mm) /
wire

3,0

3,2

4,0

4,5

4,8

5,0

6,0

6,4

8,0

4 wires

Ω/m

26,9x4

23,7x4

15,1x4

12,0x4

10,5x4

9,68x4

6,74x4

5,92x4

3,78x4

d (mm)

0,23

0,24

0,30

0,34

0,36

0,38

0,45

0,48

0,60

Ω/m

35,1x4

30,9x4

19,7x4

15,7x4

13,8x4

12,7x4

8,82x4

7,73x4

4,95x4

d (mm)

0,20

0,21

0,26

0,30

0,32

0,33

0,40

0,42

0,53

Ω/m

41,6x4

36,6x4

23,3x4

18,5x4

16,2x4

15,0x4

10,4x4

9,14x4

5,85x4

d (mm)

0,18

0,19

0,24

0,27

0,29

0,30

0,36

0,39

0,49

6 wires

Ω/m

12,8x6

11,2x6

7,20x6

5,70x6

5,01x6

4,62x6

3,20x6

2,82x6

1,80x6

d (mm)

0,33

0,35

0,44

0,49

0,52

0,55

0,66

0,70

0,87

Ω/m

22,4x6

19,7x6

12,6x6

10.0x6

8,73x6

8,07x6

5,59x6

4,92x6

3,15x6

d (mm)

0,25

0,26

0,33

0,37

0,40

0,41

0,50

0,53

0,66

Ω/m

28,7x6

25,3x6

16,1x6

12,8x6

11,2x6

10,4x6

7,20x6

6,34x6

4,05x6

d (mm)

0,22

0,23

0,29

0,33

0,35

0,36

0,44

0,47

0,58

Table 5: Heating wires with 4 and 6 wires, wire type: straight line, Ω/m is laboratory data within 5% tolerance.