Boylon heating cables are mechanically very robust and require no additional protection, they have a high and constant power output per meter.
| Sheath material: |
Stainless steel SS304 (1.4301), SS321 (1.4541), SS316 (1.4401), SS310 (1.4845) and INCONEL 600 (2.4816) |
|
Restistance: |
>= 1000 MΩ between conductor and sheath at room temperature |
|
Max. voltage: |
800 V |
|
Dielectric strength: |
100 * (D +5) V, (D is the sheath diameter in mm) between conductor and sheath at room temperature: the heating cable can stand this voltage for 1 minute. |
|
Outer diameter: |
∅ 0,5 mm - 8,0 mm |
|
Bending radius: |
5 x outside diameter |
| Heating conductor: |
Chrome-Nickel, NiCr, see table |
| Number of conductors: |
1- to 6-core |
| Mineral isolation: |
Magnesium oxide MgO, 99,4 % |
Function:
Connect the supply voltage is to the power then the heat is generated. The amount of heat depends on the resistance value of the heating cable and of the supplied voltage.
Applications:
Chemical-, Petrol- and Gas-Industry, Power stations, Food industry, machine makers for plastic and rubber, Greenhouses for agriculture, Construction Industry for road, bridge, channel, football field (anti freezing) etc.
Spiral core:
|
Alloy |
C |
P |
S |
Mn |
Al |
Fe |
SI |
Cr |
Ni |
others |
|
Ni80Cr20 |
≤0.08 |
≤0.02 |
≤0.015 |
≤0.60 |
≤0,50 |
≤1,0 |
0,75～1,60 |
20.0～23,0 |
The rest |
- |
|
Ni60Cr15 |
≤0.08 |
≤0.02 |
≤0.015 |
≤0.60 |
≤0,50 |
The rest |
0,75～1,60 |
15.0～18,0 |
55,0～61,0 |
- |
|
Ni90Cr10 |
≤0.08 |
≤0.02 |
≤0.015 |
≤0.30 |
- |
≤1,0 |
1,00～2,00 |
9,0～ |
The rest |
- |
Table 1: Chemical composition of heating wire [%].
|
Sheath |
Heating wire |
|||||
|
Outside diameter |
Tolerance |
Wall thickness |
Material |
Wire form |
Number of wires |
Material |
|
0,5 |
± 0,05 |
0,10 |
SS304 (1.4301) SS321 (1.4541) SS316 (1.4401) SS310 (1.4841) INCONEL 600 (2.4816) Copper |
Straight line |
1 wire |
General: Other heatingwire- materials possible: |
|
1,0 |
0,15 |
1 wire |
||||
|
1,5 |
0,20 |
|||||
|
1,6 |
0,20 |
|||||
|
2,0 |
0,25 |
|||||
|
2,4 |
0,30 |
1 wire |
||||
|
2,5 |
0,30 |
|||||
|
3,0 |
0,35 |
1 wire |
||||
|
3,2 |
0,35 |
|||||
|
4,0 |
± 0,06 |
0,40 |
||||
|
4,5 |
0,45 |
|||||
|
4,8 |
0,50 |
|||||
|
5,0 |
0,50 |
|||||
|
6,0 |
± 0,08 |
0,60 |
||||
|
6,4 |
0,65 |
|||||
|
8,0 |
± 0,10 |
0,80 |
||||
Table 2: Dimensions of heating wires.
Type-key:
HK - __D__ - __w__ - __s__ - __d__ - __R__ x __n__
D: Outside diameter of sheath
w: Heating wire material
s: Sheath material
d: Wire diameter
R: Resistance [Ω/m]
n: Number of wires
Outside diameters which are not listed here, can be made on your request.
If you need a different specification which is not listed in the table, Boylon can produce it especially for you.
|
Number of wires |
OD(mm) / |
1,0 |
1,5 |
1,6 |
2,0 |
2,4 |
2,5 |
3,0 |
3,2 |
4,0 |
4,5 |
4,8 |
5,0 |
6,0 |
6,4 |
8,0 |
|
1 wire |
Ω/m |
25.0 |
11,0 |
10,0 |
6,25 |
4,34 |
4,00 |
2,78 |
2,44 |
1,56 |
1,24 |
1,09 |
1,00 |
0,70 |
0,61 |
0,39 |
|
d (mm) |
0,23 |
0,35 |
0,37 |
0,47 |
0,56 |
0,59 |
0,70 |
0,75 |
0,94 |
1,06 |
1,13 |
1,17 |
1,41 |
1,50 |
1,88 |
|
|
Ω/m |
13,5 |
6,00 |
5,28 |
3,37 |
2,34 |
2,16 |
1,50 |
1,31 |
0,84 |
0,67 |
0,58 |
0,54 |
0,38 |
0,33 |
0,21 |
|
|
d (mm) |
0,32 |
0,49 |
0,51 |
0,64 |
0,77 |
0,80 |
0,96 |
1,02 |
1,28 |
1,44 |
1,54 |
1,60 |
1,92 |
2,04 |
2,56 |
|
|
Ω/m |
9,00 |
3,97 |
3,52 |
2,23 |
1,56 |
1,43 |
0,99 |
0,87 |
0,56 |
0,44 |
0,39 |
0,36 |
0,25 |
0,22 |
0,14 |
|
|
d (mm) |
0,39 |
0,59 |
0,63 |
0,79 |
0,94 |
0,98 |
1,18 |
1,26 |
1,57 |
1,76 |
1,88 |
1,96 |
2,36 |
2,50 |
3,14 |
|
|
2 wires |
Ω/m |
37,0x2 |
16,4x2 |
14,5x2 |
9,25x2 |
6,42x2 |
5,92x2 |
4,11x2 |
3,61x2 |
2,31x2 |
1,83x2 |
1,61x2 |
1,48x2 |
1,03x2 |
0.90x2 |
0.58x2 |
|
d (mm) |
0,19 |
0,29 |
0,31 |
0,39 |
0,46 |
0,48 |
0,58 |
0,62 |
0,77 |
0,87 |
0,93 |
0,96 |
1,16 |
1,23 |
1,54 |
|
|
Ω/m |
77,0x2 |
34.1x2 |
30.0x2 |
19.2x2 |
13,3x2 |
12,3x2 |
8,54x2 |
7,50x2 |
4,80x2 |
3,80x2 |
3,35x2 |
3,07x2 |
2,14x2 |
1,88x2 |
1,20x2 |
|
|
d (mm) |
0,13 |
0,20 |
0,21 |
0,27 |
0,32 |
0,33 |
0,40 |
0,43 |
0,54 |
0,60 |
0,64 |
0,67 |
0,80 |
0,86 |
1,07 |
|
|
Ω/m |
114x2 |
50,6x2 |
44,4x2 |
28,4x2 |
19,7x2 |
18,2x2 |
12,6x2 |
11,1x2 |
7,11x2 |
5,62x2 |
4,94x2 |
4,55x2 |
3,16x2 |
2,78x2 |
1,78x2 |
|
|
d (mm) |
0,11 |
0,17 |
0,18 |
0,22 |
0,26 |
0,28 |
0,33 |
0,35 |
0,44 |
0,50 |
0,53 |
0,55 |
0,66 |
0,70 |
0,88 |
Table 3: Heating wires with 1 and 2 wires, wire type: straight line, Ω/m is laboratory data within 5% tolerance.
|
Number of wires |
OD(mm) / |
2,4 |
2,5 |
3,0 |
3,2 |
4,0 |
4,5 |
4,8 |
5,0 |
6,0 |
6,4 |
8,0 |
|
3 wires |
Ω/m |
6,89x3 |
6,34x3 |
4,40x3 |
3,87x3 |
2,48x3 |
1,96x3 |
1,72x3 |
1,59x3 |
1,10x3 |
0,97x3 |
0,62x3 |
|
d (mm) |
0,45 |
0,47 |
0,56 |
0,60 |
0,75 |
0,84 |
0,89 |
0,93 |
1,12 |
1,19 |
1,49 |
|
|
Ω/m |
12,2x3 |
11,3x3 |
7,84x3 |
6,89x3 |
4,40x3 |
3,48x3 |
3,06x3 |
2,82x3 |
1,95x3 |
1,72x3 |
1,10x3 |
|
|
d (mm) |
0,34 |
0,35 |
0,42 |
0,45 |
0,56 |
0,63 |
0,67 |
0,70 |
0,84 |
0,89 |
1,12 |
|
|
Ω/m |
20,6x3 |
19,0x3 |
13,2x3 |
11,6x3 |
7,41x3 |
5,85x3 |
5,15x3 |
4,74x3 |
3,29x3 |
2,89x3 |
1,85x3 |
|
|
d (mm) |
0,26 |
0,27 |
0,32 |
0,35 |
0,43 |
0,49 |
0,52 |
0,54 |
0,65 |
0,69 |
0,86 |
Table 4: Heating wires with 3 wires, wire type: straight line, Ω/m is laboratory data within 5% tolerance.
|
Number of |
OD (mm) / |
3,0 |
3,2 |
4,0 |
4,5 |
4,8 |
5,0 |
6,0 |
6,4 |
8,0 |
|
4 wires |
Ω/m |
26,9x4 |
23,7x4 |
15,1x4 |
12,0x4 |
10,5x4 |
9,68x4 |
6,74x4 |
5,92x4 |
3,78x4 |
|
d (mm) |
0,23 |
0,24 |
0,30 |
0,34 |
0,36 |
0,38 |
0,45 |
0,48 |
0,60 |
|
|
Ω/m |
35,1x4 |
30,9x4 |
19,7x4 |
15,7x4 |
13,8x4 |
12,7x4 |
8,82x4 |
7,73x4 |
4,95x4 |
|
|
d (mm) |
0,20 |
0,21 |
0,26 |
0,30 |
0,32 |
0,33 |
0,40 |
0,42 |
0,53 |
|
|
Ω/m |
41,6x4 |
36,6x4 |
23,3x4 |
18,5x4 |
16,2x4 |
15,0x4 |
10,4x4 |
9,14x4 |
5,85x4 |
|
|
d (mm) |
0,18 |
0,19 |
0,24 |
0,27 |
0,29 |
0,30 |
0,36 |
0,39 |
0,49 |
|
|
6 wires |
Ω/m |
12,8x6 |
11,2x6 |
7,20x6 |
5,70x6 |
5,01x6 |
4,62x6 |
3,20x6 |
2,82x6 |
1,80x6 |
|
d (mm) |
0,33 |
0,35 |
0,44 |
0,49 |
0,52 |
0,55 |
0,66 |
0,70 |
0,87 |
|
|
Ω/m |
22,4x6 |
19,7x6 |
12,6x6 |
10.0x6 |
8,73x6 |
8,07x6 |
5,59x6 |
4,92x6 |
3,15x6 |
|
|
d (mm) |
0,25 |
0,26 |
0,33 |
0,37 |
0,40 |
0,41 |
0,50 |
0,53 |
0,66 |
|
|
Ω/m |
28,7x6 |
25,3x6 |
16,1x6 |
12,8x6 |
11,2x6 |
10,4x6 |
7,20x6 |
6,34x6 |
4,05x6 |
|
|
d (mm) |
0,22 |
0,23 |
0,29 |
0,33 |
0,35 |
0,36 |
0,44 |
0,47 |
0,58 |
Table 5: Heating wires with 4 and 6 wires, wire type: straight line, Ω/m is laboratory data within 5% tolerance.